How to cope when complexity and volume are overwhelming?

April 10, 2024

When the complexity and volume of the job become too much, one timeless principle often stands out as a beacon of efficiency: the Pareto Principle. But before I explain its pivotal role in supply chain planning, let's tip our hats to the man behind the concept. Vilfredo Pareto, an Italian economist, stumbled upon this nugget of wisdom in the late 19th century. This Italian economist was gardening one day when he realized something bonkers: a tiny bunch of his pea pods were hogging most of the peas. Fast forward, and he notices that 20% of Italians are lounging in 80% of Italy's luxury villas. The Pareto Principle was born.

Now, why should supply chain planning addicts sit up and take notice? The answer lies in the principle’s profound simplicity and universal applicability. In the world of supply chain planning, applying the Pareto Principle—or the 80/20 Rule—means acknowledging that a majority of your outcomes (say, 80%) will likely stem from a minority of your inputs (yep, 20%).

In practice, this translates to a variety of scenarios where the principle can turbocharge your supply chain efficiency. Consider inventory management, a domain where Pareto plays a starring role. By identifying that critical 20% of your stock items (often termed 'A items') that account for 80% of your sales or inventory value, you can optimize your storage, streamline order processing, and ensure that your focus and resources are pinpointed on the items that truly drive your business forward.

But the Pareto Principle doesn't stop at inventory. It's equally potent to customers (focusing on the 20% of customers that make up 80% of your profits), supplier management (prioritizing the 20% of suppliers that provide 80% of materials), and even in tackling Minimum Order Qualities (MOQ) (zeroing in on the 20% of MOQ that lead to the majority of your excess stock).

In essence, Vilfredo Pareto gifted us not just an economic theory, but a lens through which we can view and vastly improve our supply chain strategies. It’s a reminder that, often, the key to unlocking immense efficiency and effectiveness lies in identifying and focusing on the vital few, rather than the trivial many.

So as you do your planning today lean on Pareto's insight to steer your decisions. This will ensure that you are always investing your time, effort, and resources where they'll have the most significant impact. After all, in a world where complexity is the only constant, simplicity and clarity become our most powerful tools.

Think flow,

Kevin Boake

Are you ready to break the rules and win?

Recent blogs

You Can’t Stop Disruption. But AI Can Help You See It Coming.

Read more

The Richest Man in the World Understands What It Means to Get FLOW Right

Read more